Drum Brake Adjustments

Drum levelOne of the less common brake systems used today, drum brakes provide a gentler but weaker braking effect compared to disc and other caliper-type brakes. Drum brakes require easier and less maintenance as they are completely contained and protected from external elements like water and dust.

Drum brakes can be found on utility and city bicycles, and are more common in other countries. Aleoca’s 24″ Steel City bike features a rear drum brake that is visually appealing and at the same time provides very gentle braking for it’s slow speed cruising in urban areas.

Although the stopping power of drum brakes are lesser, it is important to ensure that the brakes function properly and are able to slow the bicycle down efficiently.Drum 1

Drum 1 iiA drum brake on the rear wheel of a city bike

Parts of a drum brake:drum 2How they work:drum 3When the brakes are engaged, the brake cable pulls the arm forward and compresses the tension spring. The movement of the arm pulls the brake lining ribbon to rub against the internal drum. This ribbon causes friction which in turn slows and prevents the wheel from spinning.

The following simple steps will help rectify:

– Drum brakes with poor stopping power.


Step 1: Loosening cable bolts

Before any cable adjustments, make sure the bolt on the cable housing is loosened as shown below:drum 5Loosening the cable bolts will allow the cable tension of the drum brake to be adjusted. To do so, use a spanner (different size spanners available) and turn the bolt anti-clockwise.drum 4 ii

 

Step 2: Adjusting cable tension

drum 6

To increase the tension of the drum brake (make it more effective), pull the excess cable outwards, and at the same time press the caliper arm and compress the tension spring inwards.

To determine how much cable tension is sufficient, pre-tighten the cable bolt and test the brake sensitivity. As a gauge, the drum brakes should activate when the levers are around halfway depressed. There is no fixed indication however the brake tension must be sufficient enough to bring the bicycle to a stop when rolling.pressOnce the length of brake cable is determined, tighten the cable bolt back in place.

Drum 7 loosenAlso make sure to re tighten the cable housing bolt after making adjustments.

Make sure that all bolts have been fastened properly and also test the effectiveness of the drum brakes before riding.

Setting your V-Brakes right

V Brake labelV brakes, also called ‘direct pull’ brakes, rely on the upward pulling of the brake cables to pull the brake pads into contact with the rim. Commonly found on most mountain bikes, it is important to tune the tension of both sides of the V brake, so that even braking occurs from both sides of the brake pads. Vb 2i(Left) Shows a V-brake on an Aleoca foldable bike, (Right) on a hard tail mountain bike.

This post will list the different parts of a V-Brake and also include step by step instructions on how to tune and maintain your V-Brakes.

Parts of a V-BrakeVB 1How they work: 

Common issues with disc brakes is that overtime, the tension adjustment becomes uneven and hence either side of the brake pad starts rubbing on the edge of the rim. V-Brakes may also lose their cable tension which will cause a loss in braking power.

Vb 3(Left) Shows the right brake pad rubbing against the rim. (Right) The frontal view easily shows the V-Brake unevenly slanted to the left.

The following step by step guides with images will help you:

– Adjust the brake pads properly

– Adjust the cable wire

– Set the tension adjustment for both sides of the brake


Step 1: Opening the V-Brake

This step allows you to remove the wheel (if necessary for other tuning), and will make adjusting the brake shoes in later steps easier.

Vb 4Press both brake arms fully with one hand so that both brake pads touch the rim. Using the other hand, unhook the brake cable out of the noodle holder by pulling it outwards of the holder. Once the brake cable is removes, you may release both brake arms. The brake arms will now be able to spring outwards more which will make adjusting the brake pads easier.

Step 2: Adjusting the Brake Shoe position

This step makes sure the brake shoes are in line with the rim, so that braking is consistent and effective.

Vb 5The image above shows a brake pad that is out of alignment.

Before making any adjustments to the brake pad, first ensure that it has been assembled in the correct position:Vb6iiThe brake shoe should also be assembled in the following manner on the brake arms. Take note of the direction of the rounded bolts of the brake arm.
Vb 7Vb 8To loosen the brake pad for alignment, use an Allen key and turn it anti-clockwise to loosen the block screw to allow movement. Alight the brake pad so that it does not touch the tire and is perfectly touching the rim.

It is important to apply pressure to the brake arms onto rim with support on opposite side (so that rim does not lose center). At the right position, turn clockwise to pre-tighten (do not tighten fully) the block screw.

After pre-tightening the brake shoe, hold the brake pad individually and tighten it by turning clockwise. When tightening, ensure that the brake pad does not shift and lose it’s position.

Step 3: Adjusting the cable wire

This step will help tune the sensitivity and engagement of the brake levers by adjusting the cable wire.

First, hook back the cable noodle (opposite of Step 1). Unscrew the cable clamp screw by turning anti-clockwise using an Allen Key. Vb 9Pull the cable wire outwards and taught. Pre-tighten it slightly in order to test the sensitivity of the brake lever engagement.

To determine how much cable wire needs to be pulled taught, depress and observe the engagement of the brake levers. As a gauge, the brake levers should not be able to be depressed all the way. It is recommended that the brakes should be engaged when the levers are depressed half way.Vb 11

Vb 12Once the cable is pulled to it’s desired length, tighten the bolt screw by turning it clockwise to hold the cable in place. Do not over tighten the screw as this may damage the cable wire.

Step 4: Adjusting the spring tension

This final step will involve adjusting the tension screws to balance both sides of the V-Brakes.

Tightening/loosening the tension screws will make each side of the brake spring back farther (outwards) or nearer (inwards). Before adjustments, determine whether the spring holder (where the screw sits) for your bicycle model are made out of plastic or metal.

If it is made out of plastic, the tension rod must be unhooked before tightening the screw. This helps prevent wear to the threads during adjustment.Vb 13i

Vb 14 new

Tightening the screw clockwise will increase the spring tension, and will make the brake pad spring outwards.

Loosening the screw anticlockwise will decrease the spring tension, and this will make the brake pad move inwards.

Adjust the tension on both sides so that the brake pads are evenly spaced and move equally when the brakes are applied.

A properly adjusted and evenly balanced V-brake should look like this: Vb 15

Always remember to fasten all parts securely and test your brakes before going out for a ride!

All you need to know about Disc Brakes

Disc Label

Dating back to the 1950s, disc brakes have undergone constant development and improvements to become what they are today. With braking power and are high reliability in dry or wet weather, disc brakes can commonly be found on many mountain and off-road bicycles.

A disc brake consists of a metal disc or rotor attached to the wheel hub that rotates with the wheel. Brake calipers are attached to the fork along with pads that squeeze together on the disc when the brake levers are applied.

DB 1

A cable disc brake on an Aleoca FXTD Mountain Bike

DB 1 iiThis post will cover the common issues with cable disc brakes and how to tune them for optimum braking performance — starting with the different parts and how they work.

Important parts of disc brakesDB Label 1 iiDB Label 2 updatedDB 3 iii updatedHow they work:

Cable disc brakes are activated via cable pull from the brake levers. When the brakes levers are depressed, the cable disc caliper only causes one side of the brake pad to move inwards and clamp onto the disc rotor. In later steps, the non-moving brake pad is able to be adjusted via the limit adjuster.Db caliper movingCommon issues with disc brakes include the brakes feeling loose and a loud squealing noise while rolling. When the brakes are not engaged, the brake pads should not be touching the disc rotor. The pictures below show the ideal clearance that the brake pads should have from the disc.

4 picsThe following steps will help rectify:

– Disc Calipers that are uneven or rubbing the disc

– Disc Brakes with poor stopping power


Step 1: Loosening alignment bolts

This step allows you to set the brake caliper alignment and ensure that the brake pads do not rub the disc.

DB 3 iii updatedThese alignment bolts help hold the entire disc brake caliper in place.DB 3 WIP iiUsing an Allen key, turn the bolts anticlockwise to loosen until the caliper can be moved.

Step 2: Setting the caliper position

With the caliper bolts loosened and able to move, fully depress the brake lever so that the brake pads are engaged. This will help align the caliper and set the brake pads evenly apart. DB 4 i

DB 4aWhen the brake lever is fully depressed, the caliper arm should move upwards due to the brake cable pull.

With the brake lever still fully depressed, tighten the adjustment bolts by turning them clockwise to fasten the caliper back in place. DB 5iiiAfter tightening both adjustment bolts, release and test the brakes once again. The caliper will be set at the correct position (no unevenness) and may require some more fine tuning adjustments for perfect braking.

Step 3: Fine tune adjustments for cable tension

Fine tune adjustments will make smaller changes to the brake pad position to eliminate any sounds or rubbing.

Limit Adjuster

DB6 iii

The limit adjuster is found on the inner side of the disc brake, in between the fork. This bolt helps adjust the position of the inner brake pad that does not move. Turning this bolt clockwise will make the inner brake pad move nearer to the disc. Turning this bolt anticlockwise will make the brake pad move further away from the disc.

Make small adjustments to ensure that the inner brake pad does not touch or rub against the disc.

Brake Cable Tension

Similar to other braking systems, disc brakes rely on cable tension to be activated.

The sensitivity of brakes levers differs to each individual. As a guide, it is recommended that the brakes should be engaged when the levers are depressed half way.

DB hand

 

To increase the cable tension of your disc brakes, first loosen the cable bolt on the calliper. Turn anti clockwise using an Alan key to loosen the bolt.

DB 7 i

With the cable bolt loosened, push and engage the caliper arm upwards and at the same time pull the brake cable wire downwards.

 

DB 8 iii

After pulling the excess wire, hold the position of the caliper and tighten the bolt back in place.

tigtenTest and depress the brake lever to determine if tension is sufficient.

 

Barrel Adjuster

Turning the barrel adjuster will also make fine tune adjustments to the brake action.

DB 9 barrel

Remember to check that all bolts are tightened properly and that parts are aligned and in good condition before going out for your ride!

The 26th China International Bicycle & Motor Fair

Whether you own a bicycle to commute, to ride leisurely with the family at the comfort of the park, or even to push power endurance and seek a new level of adrenaline, bicycle remains to be a very relevant tool in our lives. While the functionality of bicycles remains unchanged over the years, new innovation and technology continues to surface in the market. And where better than a trade show to showcase all these new ideas.

Aleoca Pro Singapore Pte Ltd has been actively participating in fairs and at this time of the year, the annual China International Bicycle & Motor Fair is back again. Like every other year, we have made preparation for this exhibition as long as 6 months in advance. From R & D of the bicycles to the booth set up, we take pride in each and every details during the preparatory phase, and the visuals that we set sight to present to you.

So here’s presenting to you, Aleoca Pro Singapore in The 26th China International Bicycle & Motor Fair:

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Having actively participating in the past few China International Bicycle & Motor Fair, we have fostered more than just business relationships, but also made many friends over the years. As we continue to ride on our passion in producing the finest quality of products of all ranges and services for you, we invite you to come visit us at our booth.

 

Exhibition ground:

National Exhibition and Convention Center (Shanghai) (NECC)

333 Songze Avenue, Qingpu District, Shanghai, China

Hall 3, Booth A0803